How To Make A Sheet Metal Tool Box

A buddy of mine is having a birthday so i thought i d make him a personalized tool box.

How to make a sheet metal tool box. How to build a metal toolbox step 1. Make the five box panels using a jigsaw and a bosch t227d aluminum saw blade. For a straight cut use a circular saw with a metal cutting. Brian ruggles diy repurpose.

Make the tray. 1 first you want to make an expanded template for your box out of cardboard paper etc. I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet meta. Measure and mark your metal for your desired shape.

A flat version of your box. Crosscut the four supports from a length of l shaped aluminum. Diy metal tool box duration. Measure 6 inches from each end and bend the metal 90.

How to make a sheet metal box. 1 first you want to make an expanded template for your box out of cardboard paper etc. 1 first you want to make an expanded template for your box out of cardboard paper etc. Measure the inside width of your tray measure and mark your metal to your needed width and height.

Lay out the panels for your box on the sheet metal using the measuring tape and the permanent marker. Bend the metal to make the bottom and sides of the toolbox. The order of operations for this step are as follows. It shows the layout cutting forming and three different options for welding the box togethe.

Cut two pieces of. Quick easy sheet metal projects working with sheet metal isn t difficult if you have the right tools. Use the corner notcher to cut out any right angles. This is a tutorial video on how to make a sheet metal tool box.

I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template. How to make a sheet metal box how to make a sheet metal box. Cut a piece of aluminum measuring 20 by 24 inches. All it takes to make the items shown here are some basic tools a pair of tin snips and the metal brake featured in shopnotes no.

Cut your metal to size. A typical box will have six panels total with opposite sides matching one another in length and width. You may have heard of him derek from malden. A flat version of your box.

How to make a sheet metal box. Step 2 use the cutting torch to cut out each panel and then grind the edges smooth with the hand held grinder. I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet meta.