How To Make A Sheet Metal Star

Use the tin snips and cut the star shape out of the sheet metal.

How to make a sheet metal star. Most frequently expensive sheet metal bending tools called brakes are used to bend sheet metal but you can also complete this task without one. Make one for yourself or make one as a gift. You can use steel to make your rose but you can also use copper aluminum or general purpose sheet metal. You will need a total of five identical kite shaped pattern pieces.

Position it so that the edge of the piece of wood is centered under the leg of the star. Hi i am looking for a formula that will give me a layout for a 3 dimensional 5 pointed star. Line the larger the star and materials to be used. These metal barn stars are simple and quick to make.

Pick up your metal sheet at your local construction supply store. You should wear a pair of leather gloves as metal may be sharp and of course safety glasses. They also provide a more decorative project to practice your sheet metal skills on. Make a pattern on a sturdy type of paper such as poster board.

Dollar tree cookie sheet diy barn star faux galvanized metal finish great for fall or any season duration. Wearing safety glasses and protective gloves cut out five metal star points with a plasma cutter. Learn how to bend sheet metal so you. In this instructable i m going to walk you through how to make one of these sheet metal barn stars.

Bending sheet metal by hand is a manageable task if the piece of sheet metal is small and thin enough to handle. The overall process is the same regardless of the metal you use. Step 4 lay one leg of the star on the piece of scrap lumber. Clean the star s edges with an angle grinder.

Make your cuts as smooth as possible. Wipe all the pieces with acetone to remove any oil residue. Bend the star points to the correct angle down the center with a hand brake.